OPTIMIZATION OF THE BRICK MAKING PROCESS: IDENTIFYING PAIN POINTS AND OPPORTUNITIES FOR IMPROVEMENT IN BHAGALPUR, BIHAR

ENGG

The brick-making industry in Bhagalpur, Bihar, is a vital component of the local economy, providing employment to many workers. Despite its economic importance, the industry largely relies on traditional methods that are fraught with inefficiencies and ergonomic issues, negatively impacting both productivity and worker well-being. This research aims to identify these pain points and explore opportunities for improvement by focusing on three main areas: layout optimization, user-friendly control panel interfaces, and the implementation of augmented reality (AR) for training and maintenance. To achieve this, a sample of 50 workers from various brick kilns in Bhagalpur was studied. The data collection involved surveys, interviews, and direct observations, aimed at understanding current practices and the specific challenges workers face. The research identified several key pain points, including ergonomic issues like back pain and muscle strain, inefficient workflow due to poorly designed layouts, and a significant need for better training in machinery operation and maintenance. The study suggests that optimizing the layout of the brick kilns could significantly reduce unnecessary movements and streamline the workflow. By redesigning workspaces to be more efficient and ergonomic, the industry can enhance productivity and reduce physical strain on workers. Additionally, developing user-friendly control panels for machinery, featuring simple interfaces, touchscreen technology, and real-time feedback, can reduce operational errors and improve efficiency. Moreover, implementing AR technology for training and maintenance can provide immersive, hands-on learning experiences. AR can simulate real-life scenarios, guide workers through complex tasks, and offer visual aids during maintenance procedures, improving both skill acquisition and task performance. Regular ergonomic assessments and continuous training programs focusing on safety and operational skills are also recommended to ensure a capable and well-informed workforce. By adopting these technological and organizational improvements, the brick-making industry in Bhagalpur can enhance operational efficiency, improve worker well-being, and move towards a more sustainable and productive future.

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