PRODUCTIVITY IMPROVEMENT IN MODULES PRODUCTS THROUGH EFFECTIVE UTILIZATION OF RESOURCE USING VALUE STATIC MAPPING (VSM) CONCEPT

MECHANICAL ENGINEERING

LEAN principle has become an important factor for improvement of any product in all companies to make the transition from traditional production method to lean manufacturing system. It often implies relationship with sub-contractors, suppliers and transportation companies. This project originates from company “NCR Corporation Pvt. Ltd, MWC –Chennai” that manufacturing different type of ATM machines like Self-Serve, SDM2 and SCPM. The purpose of this project has been to identify and analyze Sub assembly movement from one stage to another stage so that will get some time delay to complete the product. To modulated sub assembly stage to avoid unwanted moments from one stage to another stage it has given more production compare to previous case. Identified SDM-2 main line assembly stage to found material shortage and not arrangement of proper material in the respective bins so that case has affected in the production. As per the observed problems has been a designed storage bin with capacity and find where it has been placed in the line. Easy to identified parts and quantity in upcoming production, save production time and avoid wrong parts assembly in the SDM -2 main lines. Designed various type of fixture like Timing sensor fixture, lower bearing assembly fixture and Tray fork assembly fixture using parts assembly in the easy ways and reduce assembly time and damage while during assembly

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