Design of Disc Brake for Bajaj Pulser 150cc

MECHANICAL ENGINEERING

These day technologies go beyond us. For automotive field, the technology of engine develops very fast even the system of the car, luxury etc. which comforts everything that develops by the innovation of engineer. Although the engineer gives priority for comfort or safety measure, but most consumers still have inadequate of knowledge in safety system. During turning movement or sudden braking of any vehicle, disc rotor subjects to heat dissipation and uneven stresses which causes problem like Scarring, Cracking, Rusting, Poor stopping, noise, Vibration, Pulling, Grabbing, Dragging, Pulsation etc. which increases the chances of accidents due to poor efficiency of disc rotor. Thus, safety is the first important thing we must focus. This project “Design and Optimization of Brake Disc of Honda CB unicorn, 150cc using Finite Element Analysis (FEA)” studies about different forces acting on disc brake by analysis as well as by designing five different profiles of disc rotors with possible optimization of material and finally selection of desirable Performance profile of disc rotor for greater efficiency. Therefore, we can estimate the efficiency of the disc brake. Hopefully this project will help everyone to understand how disc brake works more efficiently, which can help to reduce the accident that may happen in each day.

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