Machine Breakdown Detection System

Embedded system

Industrial atmospheres are dynamic in nature and are subject to various disturbances, referred to as real-time events, which can change system position and affect its performance. These disturbances are machine breakdown, rush orders, and order cancellations etc. Machine breakdown is often an significant factor in the throughput of manufacturing systems. If a machine breakdown occurs in a production system, throughput might change. Throughput is one of the most significant performance measures in a production system. Companies requirement to reach the target throughput which was planned before. While system throughput is decreasing, customer requirements cannot be completed and deadlines have to be changed by the production managers. Because of this corporation may lose their customers. Therefore, a manufacture has to meet deadlines with resources which are available with them, in spite of a disturbed environment. The proposed system detects motor current on full load & no load condition .by sensing motor current it detects presence of belt & overloading of motor & by sensing the temperature of particular point by using non-contact temperature sensor if temperature goes beyond range it detects breakdown. if such breakdowns occurs the message regarding breakdown is sent to maintenance engineer & at the same time message is displayed on the LCD at machine

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